Thursday, May 26, 2011

Outdoor LED Solar Lights Circuit Schematic form china
This projects uses two Solar Garden Lights.
SOLAR GARDEN LIGHTS cheap price
Last post >> We show circuits of Solar Garden Light the product form chiana

These lights cost less than $3.00 each and come with a 2.5v solar panel capable of charging at up to 35mA, a rechargeable 1.2v NiCd cell and a circuit we will use to convert the 1.2v + 1.2v to a 5v output.
The two lights are dismantled and all the parts taken off one of the PC boards.
We will be using both NiCd cells in series and the solar panels are placed in series to charge the cells.
The circuits for these Solar Garden Lights are different, depending the manufacturer, however they all do the same job.
The type we have used consists of an oscillator running at about 50kHz and produces a square wave with a high of 60%.
The driver transistor receiving this waveform takes one end of a 100uH inductor to the 0v rail. The other end is connected to the positive rail.
The resistance of the choke (inductor) is fairly important and the ones we tested had a DC resistance from 1.7 ohms to 4.2 ohms and all produced the same output. An inductor with a resistance of 13 ohms did not work.
When the transistor turns off, the spike produced by the inductor is passed though a high speed diode to charge a 100u electrolytic. The voltage produced by the inductor is actually about 12v - 18v but this spike is absorbed by the electro and its voltage gradually rises.
When it rises above 5.5v, a voltage divider made up of a 1M and 150k, creates a voltage of 650mV across the 150k and this turns on the PNP transistor to shut off the oscillator.
Normally, the detection-line to the oscillator is used to detect when the cells are producing a voltage and this shuts off the LED, as the Garden Light determines it is daylight.
This sense-line detects less than a few millivolts to turn on the LED and about 300mV it turns the LED off. This is a very wide gap and is designed to prevent "Hunting."
If we connect directly to this sense-line we will get a 300mV pulsing output. This is called Hysteresis - a condition where a circuit does not change state until a higher voltage is reached and then does not change back again until the lower voltage is reached.
To reduce this Hysteresis, we have added a PNP transistor. This reduces the Hysteresis by a factor of about 100.

這些燈的成本低於 3.00美元每拿出一個 2.5V的太陽能電池板的充電能力高達35毫安,一個 1.2V的鎳鎘充電電池和電路,我們將使用轉換為 1.2V + 1.2V至5V的輸出。
這兩個燈拆除,所有的部件之一,起飛 PC板。
我們將同時使用鎳鎘電池串聯和太陽能電池板放置在充電電池系列。
該電路為這些太陽能庭院燈是不同的,這取決於製造商,但他們都做同樣的工作。
我們使用的類型包括一個振盪器運行,並產生約 50kHz的方波高60%。
在收到此波形驅動晶體管的一端需要一個電感 100uH的0V軌道。另一端則連接到正軌。
該電阻的電抗器(電感器)非常重要,我們測試過的直流電阻 1.7歐姆到4.2歐姆,都產生相同的輸出。電感器具有13歐姆的電阻沒有工作。
當晶體管關閉時,所產生的電感穗傳遞雖然高速二極管收取100u電解。產生的電壓由12V的電感是真正關心 - 18V的,但這個峰值是由電子和吸收其電壓逐漸上升。
當它上升到高於 5.5V的,一個分壓器由一個 1M和15萬,創建一個電壓 650mV橫跨 15萬,這開啟了PNP晶體管關閉振盪器。
通常,檢測線到振盪器用於檢測的細胞時產生電壓,這切斷帶領下,花園燈確定是白天。
這個意義上線檢測不到幾毫伏打開約 300mV的LED和原來的LED熄滅。這是一個非常大的差距,旨在防止“狩獵”。
如果我們直接連接到這個意義上說,行,我們將得到一個 300mV的脈衝輸出。這就是所謂的遲滯 - 一種情況:一個電路不改變狀態,直到達到一個更高的電壓,然後再回來不會改變,直到達到較低的電壓。
為了減少這種滯後,我們增加了一個 PNP晶體管。這減少了遲滯的一個因素,共約 100人。

Here IC1 is wired as a medium current inverting line driver, switched by an encapsulated light detector (10mm LDR). Multi-turn trimpot P1 sets the detection sensitivity. When ambient light dims,transistor T1 turns on to drive the white LED string (D1-D8). Now this lamp load at the output of T1 energises. Resistors R1-R8 limits the operating current of the LEDs. When the ambient light level restores, circuit returns to its idle state and light(s) switched off by the circuit.

Solar 5v Supply Circuit Outdoor LED Solar Lights Circuit Schematic form china



The two solar panels, 2 cells and matrix board
with a 1k load resistor. The 1R in series
with the solar cells detects charging current.
Use a multimeter set to mV. Each mV
represent 1mA charging current.


THE CIRCUIT
The circuit is designed around a "flyback Oscillator."  This consists of an oscillator running at a high frequency.
The output drives a transistor that is connected to an inductor. An indicator is a coil of wire wound on a metal or ferrite material. It can also be wound with an air core but it will not have the same output in this circuit.
When an inductor is paced across a battery, it will not allow a high current to flow immediately. A small current flows and this produces magnetic flux and the flex cuts the other turns of the winding to produce a voltage in the opposite direction. This voltage opposes the incoming voltage and the result is only a very small voltage. This small voltage only allows a small current to flow.
The magnetic field is constantly increasing and this is called expanding flux and this expanding flux does not produce quite the same amount of reverse voltage in the winding due to the permeability of the magnetic material. So the effective incoming voltage becomes higher and this produces a higher current.
All this is happening in microseconds but eventually the current is a maximum and core is saturated with flux and it cannot produce a higher density of expanding flux. This is the point at which we need to turn off the transistor as the inductor is FULL of flux. Keeping the transistor turned on for a longer period of time will just waste current.
The transistor is now turned off and you can consider it is removed from the circuit.
The current ceases to flow and the magnetic flux collapses.
This collapsing magnetic flux produces a voltage in the winding that is opposite to the original voltage and because it collapses very quickly, the voltage is very high. It can be 5 times higher or 100 times higher or even 1,000 times higher.
It depends on the magnetic material of the core and a number of other factors. This is called the "Q" factor or Quality factor of the inductor and is one of the amazing things in electronics.
In our case the voltage is over 18v . But we do not want a voltage this high and you will see how we use this voltage in a moment.
We pass it though a diode to charge an electrolytic. The diode prevents the voltage on the electrolytic passing back into the transistor/inductor circuit and discharging.
The electrolytic gets charged with the energy of the spikes and will charge to almost 18v. To prevent this, we detect when the electro is 5v and turn off the oscillator via the "sense" line.
When the voltage drops below 5v, the oscillator is turned on again.
The circuit is called a "flyback" circuit because we use the high voltage developed during turn-off to deliver a voltage to the output.
It can also be called a "boost" circuit.
The other sections of the circuit have already been discussed.

CHARGING THE CELLS
The two solar panels are connected in series to charge the two 1/3 AA Ni-Cd cells.


1/3 AA Ni-Cd cell

The two 1.2v NiCad cells have a voltage across them of about 1.3v +1.3v when charged and this rises to 2.7v when the panel starts to charge them. This is called a "floating charge" and the voltage developed across a cell when it begins to charge. This voltage has to be taken into account when supplying a charging voltage. On top of this we have a diode to prevent the batteries discharging into the solar panels (when no light is present) and this makes the panels need to produce over 3.3v to start the charging process.
With a high level of sunlight, the panels will deliver a charge-current of about 35mA. Depending on the number of hours of sunlight compared to the number of hours the project is required to deliver 5v, the maximum amount of current you can draw is determined by the following:
The cells have a 130mAh capacity and if you charge them at 35mA, it will take 4 hours.
On most days the cells will be fully charged in this time and you can allow the project to draw about 20mA during the charging process and still produce fully-charged cells on a bright day.
This gives 8 hours of daytime use.
The night-time use must come from the cells. If you draw 5mA from the 5v output, the current from the cells will be 13mA to 18mA and they will last a further 8 hours. This gives a total of 16 hours of use per day @5mA.
This is only a very small current but the project is intended for monitoring where it is turned on for a very short period of time to collect data and store it or transmit it via an RF link.
You cannot expect too much from a $10.00 solar project with battery back-up.

ASSEMBLY
The parts are placed on a small matrix board 8 holes x 10 holes. The PC board from the Garden Light is cut so that only the chip and surrounding lands are on the board.
This board is then connected to the matrix board via 4 short lengths of tinned copper wire.
All the other components are fitted to the matrix board as shown in the diagram.  It is a simple matter to join each of the components under the board with fine tinned copper wire (included in the kit).


The top of the Matrix Board showing the
placement of the parts

The underside of the board is very messy
and the parts need to be re-laidout so
that no wires cross over. It can then be made
into a PC board.

TESTING
When the power is applied, the output voltage will rise to about 5v. The circuit needs a slight load to prevent hunting and a 1k resistor will draw 5mA.
If the load is removed, the output will hunt and the current consumption will drop to less than 1mA.
There are lots of different Garden Light circuits and you may need to adjust the value of the voltage-divider to get the output voltage you need for the circuit or the chip you are using.
You need to check the voltage on no load to make sure it does not rise above 5.5v if you are using a microcontroller. If it rises above 5.5v and is not stable, you can add a white LED and red LED in series to get a zener voltage of 5v1. Alternatively you can set the voltage to below 5v and prevent over-voltage.

power by http://solar-power-update.blogspot.com/

Sunforce 39810 80-Watt High-Efficiency Polycrystalline Solar Panel with Sharp

Sunforce 39810 80-Watt High-Efficiency Polycrystalline Solar Panel with Sharp Module 
List Price: $699.99
Price: $499.95 & eligible for FREE Super Saver Shipping on orders over $25. Details

Availability: Usually ships in 24 hours
Ships from and sold by Amazon.com
5 new or used available from $378.99
Average customer review:
(16 customer reviews)

Product Description

SHARP polycrystalline 80W solar kit that can produce 4.67 amps. Kit comes complete with a male D/C plug, mounting bracket and screws, battery clamps, voltage tester, quick connectors, and extra wiring. Ideal for boats, RV, 12v battery charging, pumps, satellite dishes, and many other uses. Easy to install, weatherproof, and allows for connecting multiple panels for more power. Unit has a 25-year warranty.

Product Details

  • Amazon Sales Rank: #14115 in Automotive
  • Color: Blue/silver
  • Brand: Sunforce
  • Model: 39810
  • Released on: 2006-01-01
  • Dimensions: 4.00" h x 26.00" w x 51.00" l,

Features

  • Advanced polycrystalline design is highly efficient and provides superior power output
  • Maximum power output: 80 Watts/4.67 Amps
  • Multiple panels can be connected together for even more power
  • Easy to install, virtually maintenance-free, and backed by a 25-year warranty
  • Individual panel size: 21" x 48" x 2"

Editorial Reviews

Amazon.com Product Description The Sunforce 39810 80-Watt High-Efficiency Polycrystalline Solar Panel Module will give you several more reasons to love the sun. It provides the power you need, while helping you save money and protect the environment. This panel is ideal for homes, cabins, remote power, back-up power, and 12-Volt battery charging. This panel comes with compatible wiring, accessories and a voltage tester to help you start producing up to 80 Watts of clean, free power in all weather conditions.
Sunforce panels can be easily added to new or existing systems.
Convenient Power That Helps You Save Money and Protect the Environment The Sunforce 39810 80-Watt High-Efficiency Polycrystalline Solar Panel Module lets you harness the power of the sun, the most powerful and plentiful source of energy available to us. This inexhaustible supply of power is freely available wherever the sun shines, and gives users the freedom to power their homes, cabins, batteries, appliances and electronic equipment far from civilization--or even right in town. Solar power can help cut your energy bills by reducing your dependence on the main electrical grid, and can also provide back-up power during outages. Unlike nuclear and fossil fuels, solar power systems are clean and pollution-free, and they require very little maintenance to operate.
Sunforce Solar Panels are effective in areas of both high and lower sun exposure, making them ideal for use in the United States. View Larger
Flexible Power for New or Existing Systems The Sunforce 39810 80-Watt High-Efficiency Polycrystalline Solar Panel Module is an ideal addition to both new and existing solar power systems. It comes with a voltage tester, wiring and mounting accessories to make installation easy. These solar panels can be used individually, or they can be connected together to boost power output. Sunforce High-Efficiency Polycrystalline Solar Panels must be connected to a compatible charge controller (sold separately). The charge controller prevents the solar panel from overcharging and damaging connected batteries or electrical systems. It also prevents reverse current from sapping your battery strength at night. Sunforce High-Efficiency Polycrystalline Solar Panels can be connected in parallel for 12-Volt systems, or in series for 24- and 32-Volt applications. Please ensure that the components being used in your system are compatible with the individual and total output voltage of your solar panels. About Polycrystalline Solar Power Polycrystalline silicon is a material consisting of thin wafers that are cut from a silicon crystal which has grown in several directions. This advanced surface texturing process provides polycrystalline solar panels with a higher power output than amorphous panels of the same dimensions, and makes them more cost and space-effective. These individual wafers are assembled into panels that are covered by durable, weatherproof tempered glass. Thanks to their efficiency and durability, these solar panels require virtually no maintenance once installed. This solar panel has a maximum power output of 80-Watts/4.67-Amps. Solar panels convert sunlight into an electric current; they do not actually store power. Sunforce Solar Power Panels are primarily used to recharge all types of 12-Volt batteries, including lead-acid automotive batteries, deep-cycle (traction type) batteries, gel-cell batteries, and heavy-duty (stationary type) batteries. When using these solar panels to run appliances on a regular basis, the use of deep-cycle marine batteries is recommended. This type of battery is designed to withstand the frequent charge and discharge cycles associated with solar panel use.

Customer Reviews

Sunforce 50048 60-Watt Solar Charging Kit                Most helpful customer reviews 36 of 36 people found the following review helpful. 5Great panel By Gregory K Took the panel to Death Valley for a few days to charge my trailer battery and while I ran laptop and iPod stereo for hours during the night, it quickly recharged the battery the next morning. Built a solid stand/rack to keep it upright using pvc pipe that's easy to disassemble, secure and lock. At 80 watts, it's just one panel where some 65watt units have 3 panels. 55 of 58 people found the following review helpful. 580 watts of pure power By Arik As my first venture into solar energy this has been a nice panel. I've had it about a month. I paired it with a "Xantrex Technologies 802-1500 XPower Powerpack 1,500-Watt Portable Backup Power System" and a "Sunforce 60032 30 Amp Digital Charge Controller". The panel is 12 volt, 4.6 amps though at this point I'm seeing up to 13.6 volts and 5 amps. I suspect over time as the panel weakens it will be more toward the 12 volt, 4.6 amp. The panel was simple to hook up and came with what was needed. I did go purchase new wire as I needed more distance for where I mounted it. I'm able to charge the battery from dead to full in 2 days. If I were to rotate the panel through the day I feel I could fully charge in 1 day. Nice for backup charging and learning. For any real application you would need a ton of these though. 52 of 55 people found the following review helpful. 5An excellent bargain for either battery usage or grid tie - great size too By HMMWV QUICK UPDATE: Sunforce is selling obsolete Sharp 12% efficient panels no longer in production at 123W/panel, 2 panels to a kit with a junky inverter and charge controller.. See my review at Sunforce 39126 246-Watt High-Efficiency Polycrystalline Solar Power Kit but choose cautiosly as that product is from 2008 and is now obsolete which makes expansion of your system difficult due to the efficiency change. ---back to the review as it stood originally--- In evaluating solar panels (and systems of many panels) the typical pricepoint is $5.10/watt in high volume production. If you are finding better pricing than that something is wrong. An example may be inefficient panels that use larger panels, causing massive panel size such that it is 4-8 times larger than this panel with the same output. Other inefficiencies to watch out for are caused by voltages that are not useful. You could, for example, have a panel that output 500V at 1/10 A for 50W sold for $250 - looks good financially but very few charge controllers go much over 250 volts (and many dont make 250 volts - some are 12 or 48 volt systems). So that panel is not much use This panel is in the sweet spot - enough power to be useful (80W/3 is a simple approximation for what useful power you can get with a battery all day long - about 25W or so given inefficiences. So theoretically it could support a 25W load 24x7 with an 8 hour day of sun. The last inefficiencies to watch out for are panels that need heavy sun before they produce any output. Some panels produce usable (1-2 amps) output with just ambient scattered light such as a foggy day, while others give near zero output unless the sunlight strikes them head on. This panel design gives output whenever there is light, which is good. More light is always better, but it could be worse. So to sum it up - there are no pitfalls here. It passes all the checks for pricing and performance. We load tested a string of 12 of these for a customer to profile their output to help decide if a rotator would help and it showed that very little gain would come from the expense of an automatic rotation system due to the panel's efficiency at many angles. With 12 panels we produced 1KW for 8 hours with taper up and down on both sides. Best of all this can be used in series strings for grid tie systems or with battery maintainers